ADNOC Gas has established one of the largest digital libraries in the energy sector, featuring crucial components that can be produced on demand with cutting-edge three-dimensional (3D) printing technology.
Financial benefits and operational efficiency
More than 3,500 items have been scanned and securely stored in a digital repository, with an anticipated financial benefit of $50 million for ADNOC Gas by 2028.
Advancements in 3D printing technology
The adoption of 3D printing presents a sophisticated digital solution for rapidly producing high-quality components, ensuring seamless operations while supporting ADNOC’s broader initiative to enhance the implementation of advanced technologies and artificial intelligence (AI) to maximize value.
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Impact on production and supply chain
Known as additive manufacturing, this technique has halved production lead times, significantly minimizing operational downtime and providing increased inventory flexibility and responsiveness to market needs.
Collaboration with Immensa
The pioneering 3D printing technology, supplied by Immensa, a leading UAE company in additive manufacturing and digital warehousing, has been utilized to create essential replacement components at ADNOC Gas’ Das Island and Habshan gas processing facilities. This innovative strategy has eliminated the necessity for international shipping, reducing CO2 emissions, and drastically lowering on-site inventory levels.
Leadership perspective on innovation
Dr. Ahmed Alebri, CEO of ADNOC Gas, emphasized that 3D printing provides an advanced digital approach for designing and producing components. This technology optimizes the supply chain, improves performance, and lowers costs. He further highlighted the technology’s ability to create complex geometries and precise features that traditional manufacturing methods cannot achieve. He also noted the company’s commitment to operational excellence and stakeholder value.
Successful applications at ADNOC Gas facilities
Additionally, at its Das Island facility, ADNOC Gas has successfully replaced air compressor impellers with 3D printed versions. This demonstrates the viability of this technology for complex, high-value rotating components. At the Habshan site, hundreds of parts have been scanned and digitally archived, ready for on-demand 3D printing using either polymers or metals.
Future innovations and sustainability goals
The application of 3D technology by ADNOC Gas sets the stage for further innovations throughout the organization. The company is investigating onsite 3D manufacturing to enhance operations and reduce CO2 emissions, and is collaborating with Immensa to develop tailored 3D printing solutions for the energy sector.
Broader digital strategy and AI integration
In addition to 3D printing, ADNOC Gas has implemented several advanced digital solutions that incorporate AI and machine learning. These data-driven technologies are optimizing processing and maintenance operations, boosting efficiency, improving sustainability outcomes, and enhancing competitive advantage.
Projected financial impact of AI
Moreover, ADNOC Gas anticipates that AI will generate benefits of $400 million annually over the next five years.
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